Overfilling an electrical box damages insulation, makes terminations unreliable, and fails inspection. NEC 314.16(B) assigns a cubic-inch allowance to every item in the box; this tool sums them under the correct counting rules and checks the total against the box’s listed volume.
How it works
Each category gets a volume allowance, with clamps, studs, devices, and the grounding allowance all based on the largest conductor present:
conductors = count × allowance(conductor gauge)
devices = device count × 2 × allowance(largest conductor)
clamps = (any clamps ? 1 : 0) × allowance(largest conductor)
studs = fitting count × allowance(largest conductor)
grounds = (any EGC ? 1 : 0) × allowance(largest EGC)
required = sum of the above
If the required fill is at or below the box’s listed volume the box is compliant; otherwise it is overfilled.
Volume allowances by conductor gauge (NEC Table 314.16(B))
| AWG | Cubic inches per conductor |
|---|---|
| 18 | 1.50 |
| 16 | 1.75 |
| 14 | 2.00 |
| 12 | 2.25 |
| 10 | 2.50 |
| 8 | 3.00 |
| 6 | 5.00 |
These are the allowances for insulated conductors entering or passing through the box. Remember that each conductor counts once regardless of whether it enters, leaves, or runs completely through (a pass-through still counts as one allowance for the box it passes through).
Worked example — a typical device box
Imagine a single-gang box with:
- Six 12 AWG conductors (two 12/2 cables, one 12/3): 6 × 2.25 = 13.5 in³
- One duplex receptacle (device): 2 × 2.25 = 4.5 in³
- Internal cable clamps (present): 1 × 2.25 = 2.25 in³
- One equipment grounding conductor (12 AWG): 1 × 2.25 = 2.25 in³
Required fill: 22.5 cubic inches
A standard 14-cubic-inch single-gang box would be heavily overfilled. Even an 18 in³ box falls short. A 25 in³ or 26 in³ box, or a two-gang 36 in³ box used as a device box, would comfortably accommodate this fill.
Common boxes and their listed volumes
| Box type | Approximate listed volume |
|---|---|
| Single-gang 2×4 switch box, 2-1/4” deep | 12 in³ |
| Single-gang 2×4 switch box, 2-3/4” deep | 14 in³ |
| Standard 2×4 box, 3-1/2” deep | 21 in³ |
| Old-work 2×3 box (20.5 series) | 18 in³ |
| Two-gang box, 3-1/2” deep | 36 in³ |
| 4” square box, 1-1/2” deep | 21 in³ |
| 4” square box, 2-1/8” deep | 30.3 in³ |
| 4-11/16” square box, 2-1/8” deep | 42 in³ |
| Octagon box, 1-1/2” deep | 15.5 in³ |
Listed volumes are marked on the box or available in manufacturer data. Never estimate volume from outside dimensions; wall thickness reduces internal space.
Tips for inspectors and electricians
- When a box is overfilled, the solutions are: a deeper box of the same gang, a box extension ring (which adds its listed volume to the total), moving splices to a separate junction box, or reducing conductors in that location.
- Pigtails that begin and end in the same box are not counted separately — they are already captured by the conductor that enters the box.
- The grounding allowance covers all equipment grounding conductors collectively — not one per conductor. However, an isolated ground (IG) system adds one additional allowance beyond the standard EGC.