A panel audit catches the faults that cause nuisance trips, overheating, and failed inspections: circuits loaded past their safe limit, breakers larger than the wire they protect, and missing arc-fault or ground-fault protection. This tool screens each circuit against the three rules at once.
How it works
Each circuit is checked against three independent rules:
overload : connected load > 0.80 × breaker amps → FAIL
conductor : wire ampacity (NEC 310.16 75C) < breaker → FAIL
AFCI : circuit type requires AFCI and none present → FAIL
GFCI : circuit type requires GFCI and none present → FAIL
Conductor ampacity uses the NEC 310.16 75°C copper column: 14 AWG = 20A (15A breaker max), 12 AWG = 25A (20A max), 10 AWG = 35A (30A max), 8 AWG = 50A, 6 AWG = 65A, 4 AWG = 85A, 3 AWG = 100A, 2 AWG = 115A, 1 AWG = 130A. The breaker must not exceed the conductor’s protected rating.
Worked examples
Example 1 — overloaded kitchen circuit. A 20A breaker feeds a kitchen counter circuit with 12 AWG copper (conductor check: 25A ampacity vs 20A breaker — passes). The circuit serves a microwave and a coffee machine drawing a combined 18A continuously. The 80% threshold is 20A × 0.80 = 16A, so 18A exceeds it and the circuit is flagged overloaded. A second 20A circuit would resolve the overload.
Example 2 — conductor undersized. A homeowner installed a 30A breaker on a spare breaker slot and wired it with 12 AWG copper. The NEC 310.16 75°C column gives 12 AWG a protected ampacity of 20A at 75°C, which is below the 30A breaker. The tool flags a conductor fault. The fix is either to replace the wire with 10 AWG (35A capacity) or to swap the breaker for a 20A.
Example 3 — missing AFCI in a bedroom. A 15A breaker, 14 AWG wire, 8A load — all within limits. But the circuit is marked as a bedroom circuit and no AFCI protection is recorded. NEC 210.12 requires AFCI in sleeping rooms, so the tool flags the missing protection. A dual-function AFCI/GFCI breaker resolves both AFCI and any GFCI requirement at once.
Ampacity quick reference (NEC 310.16, copper, 75°C column)
| Wire gauge | Conductor ampacity | Maximum breaker |
|---|---|---|
| 14 AWG | 20 A | 15 A |
| 12 AWG | 25 A | 20 A |
| 10 AWG | 35 A | 30 A |
| 8 AWG | 50 A | 50 A |
| 6 AWG | 65 A | 60 A |
| 4 AWG | 85 A | 80 A |
What the tool does not cover
The audit uses base table values only. Real installations may require derating for ambient temperature above 30°C (NEC 310.15(B)(1)), conduit fill with more than three current-carrying conductors (NEC 310.15(C)), and terminal temperature ratings. Dedicated appliance circuits and motor circuits follow separate sizing rules. Treat the flags as a starting-point screening list, not a substitute for a full load calculation by a licensed electrician working to the adopted local code edition.