Bolt grade markings encode the steel’s strength. This reference decodes metric property classes and SAE grades into tensile, yield, and proof figures, and lets you turn a proof stress into an actual proof load using the thread’s tensile stress area.
Decoding metric property class markings
A metric class such as 8.8 is two pieces of information packed together. The
first digit gives nominal tensile strength: 8 × 100 = 800 MPa. The second digit
gives the yield-to-tensile ratio: 0.8 × 800 = 640 MPa yield. So:
tensile (MPa) = firstDigit * 100
yield (MPa) = (secondDigit / 10) * tensile
SAE grades use head markings (radial lines) rather than numbers but map to similar strengths, with Grade 5 ≈ class 8.8 and Grade 8 ≈ class 10.9.
Quick reference: common bolt grades
| Grade | Tensile strength | Yield strength | Typical use |
|---|---|---|---|
| Metric 4.6 | 400 MPa | 240 MPa | General structural, non-critical |
| Metric 8.8 | 800 MPa | 640 MPa | Standard structural bolting (most common) |
| Metric 10.9 | 1000 MPa | 900 MPa | High-strength structural, automotive |
| Metric 12.9 | 1200 MPa | 1080 MPa | Very high-strength; never galvanise (hydrogen embrittlement risk) |
| SAE Grade 2 | ~380 MPa | ~241 MPa | Light hardware, unhardened |
| SAE Grade 5 | ~827 MPa | ~635 MPa | Common automotive and machinery |
| SAE Grade 8 | ~1034 MPa | ~896 MPa | High-load structural and suspension |
Strength values are nominal; always verify against the applicable standard (ISO 898-1 for metric, SAE J429 for inch).
Calculating proof load from stress area
To convert a proof stress into a force the tool multiplies by the thread tensile stress area:
proof load (N) = proofStress(MPa) * stressArea(mm²)
reported in kilonewtons for convenience.
For example, an M12 coarse-thread bolt has a tensile stress area of approximately 84.3 mm². At a proof stress of 600 MPa (class 8.8), the proof load is roughly 600 × 84.3 = 50,580 N ≈ 50.6 kN. Tightening the bolt beyond this will permanently stretch it and reduce its clamping force.
Tips and engineering notes
- Proof load is the working ceiling — keep preload below it so the joint never yields under tightening plus service load. Most torque specifications target 70–80% of proof load.
- A bolt’s strength is set by its grade, not its size. A larger bolt of the same grade simply has more stress area and therefore more absolute load capacity.
- Plated and stainless fasteners differ. A304 and A2-70 stainless bolts have their own strength classes that do not match the carbon-steel property class table. Never substitute by appearance.
- Stress area is smaller than nominal shank area because it is taken at the thread root; using nominal area overstates capacity.
- Class 12.9 bolts must not be hot-dip galvanised. The hydrogen introduced during the galvanising process causes hydrogen embrittlement and brittle fracture at stresses well below proof load — a serious safety risk.